badland zxr 12000 winch parts badland zxr 12000 winch parts

From the Badland ZXR 12000 winch diagram below, route the black/red/yellow cable from the solenoid box to the winch. Make a secure path for the cable routing away from moving parts and encounters from road debris. If it works with a 5% duty cycle at its maximum load, it must rest for at least 14 minutes and 15 seconds after every 45 seconds of use. Badland ZXR 3500 Winch Installation & Instructions Manual: Download. Please read our review on this wired remote switch. As you begin the wiring process, make sure you will not route the cables through an area where there is a possibility of damage or interference with their proper functioning. Connect the black cable from the battery's negative side to the winch. Do not route the cables through a driveshaft, fuel line, or any other place where heat can damage the wiring. It has a powder coated finish in a semi-gloss black color. Save This Manual Secure the solenoid assembly in place with mounting screws. ORCISH Winch Solenoid Relay 12V 500A for 8000-15000lb ATV UTV Truck Winch Replacement. Badland apex 12000 winch wiring diagram the badland apex 12000 winch can be easily wired with the help of the following diagram. Attach the black wire from the solenoid box to the winch terminal and route the black wire from the winch to the batterys negative terminal. Do not use the winch even if minor damage appears. It offers safer off-roading, fun, and endurance in the toughest conditions. Just have to look up or call customer service. The Badland ZXR promises durability and high weight pulling capacity at a lower price than many rivals on the market. Do not lean over or come in contact with battery while making connections. For any difficulty using this site with a screen reader or because of a disability, please contact us at 1-800-444-3353 or cs@harborfreight.com. I finally get a chance to give you guys my opinion of this winch after a year of abuse. Also go over some things th. Here are some instances in which you can use the product: This unit can help off-road enthusiasts recover their own vehicle if stuck in a situation. Indicates a hazardous situation which, if not avoided, could result in death or serious injury. 3491 Mission Oaks Blvd. Do not power the hook all the way into the fairlead or winch. Keep this manual for the safety warnings and precautions, assembly, operating, inspection, maintenance and cleaning procedures. If your vehicle doesnt support a mounting plate or does not come with a mounting bracket like the Badland 2500 Lb or ZXR 12000 Lb Winch, you may have to purchase it separately. One such feature is that it can pull or tow for a very long time without getting hot and burning out. The red wire is connected from the solenoid box to the battery positive side. Therefore, the Badland ZXR might not be the best option for frequent use, as it requires some rest and room for cooling down. These cable ropes are specially built by coiling together metal wires that form a helix. Badland ZXR 2500 12 Volt Winch With Remotes For ATV Etc. This warranty gives you specific legal rights and you may also have other rights which vary from state to state. Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product. Nothing there nor Ebay. Attach the corresponding wires for connecting the remote control and handlebar switch from the solenoid. Please read our review of this wireless remote switch. RUGCEL WINCH 13500lb Waterproof Electric Red Synthetic Rope Winch with Hawse Fairlead, Wired Handle and 2 Wireless Remote (RED), LIEBMAYA Wireless Winch Remote Control Kit Switch for Truck Jeep ATV SUV 12V Switch Handset, WATERWICH 12V 250A Winch Relay Winch Solenoid Contactor Winch Rocker Thumb Switch Combo with 6 Protecting caps Universal for ATV UTV 2000-5000lbs Winch, Replacement 12 Volt 500 Amp Winch Solenoid Contactor Relay - Compatible with Polaris Ranger 8000lb - 12000lbs and Other ATV, UTV, 4WD, SUV 4x4 Solenoid Winches 12V 15W - Wireless Remote System. The 6HP motor offers more than enough power for your off-roading safety needs, and the weather-resistant design makes it a highly competitive product on the market. Thanks for your help. Winchreview.com is a participant in the Amazon Services LLC Associates Program, an affiliate advertising program designed to provide a means for sites to earn advertising fees by advertising and linking to Amazon.com. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation of exclusion may not apply to you. The two black wires are on the far right and far left of the red wires. For example, this Winch with a 5% duty cycle at its maximum load must be allowed to rest for at least 14 minutes, 15 seconds after every 45 seconds of continuous operation. Where can I order\purchase these items? Secure load after moving. Here are some of the top eye-catching pros of this product. Email our technical support at: productsupport@harborfreight.com. The Badland ZXR 12000 lb winch has 3 stages planetary gear system, The three-stage gear is obtained by increasing the length of the ring gear and adding another planet stage, that offers a high axial and radial capacity. Do not exceed the angles shown in Figure B for a roller fairlead. Press the ON/OFF button for 3 seconds to activate the wireless remote. No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools. Tighten the screw at the rear of the tie bar to secure the Solenoid Box in place. Far-right black wire needs to be connected to the yellow terminal on the motor that is on the front side of the winch. They have made the installation relatively easy as compared to other competing models. Connect the wire rope for a double line system as shown in Figure J below. if(typeof ez_ad_units!='undefined'){ez_ad_units.push([[300,250],'winchmania_com-leader-3','ezslot_5',114,'0','0'])};__ez_fad_position('div-gpt-ad-winchmania_com-leader-3-0'); Badland is a winch manufacturer that sells winches at very good prices. New Badland ZXR 12000 winch, never been out of the factory box. A 90-pound machine at the top of your front bumper might sound a bit challenging and worrying. 2500 lb or 3500 lb? Thanks Clarence. Wear ANSI-approved safety goggles and heavy-duty leather work gloves during service. What is the Badland ZXR 12000 Lb Winch Best For? Always take extra caution when installing any parts. Have the winch serviced by a qualified repair person using only identical replacement parts. And fortunately, these winch parts are compatible with one of Badlands most reliable winches, the Badland 2500 winch. There are a lot of winches on the market that claim to get heavy-duty work done but at a very high price. Can anyone help, thanks. Winch Solenoid Relay for ATV/UTV: Supports Badland 1500, 2500, ZXR 2500, 3500 & 5000 Winch, Solenoid Contactor Relay for Badland ZXR 9500, ZXR 12,000 & APEX 12000 Winch, Heavy Duty Solenoid for Badland 18000 Winch. One safety feature in this machine includes the automatic load brake. Refer to Relocating the Control Box on page 8. Could you tell me where to locate info for this part and price. Badland ZXR 2500 Winch Installation & Instructions Manual: Download. Diagrams within this manual may not be drawn proportionally. Keep at least 5 full turns of wire rope on drum. Do not operate the winch at extreme angles. Procedures not specifically explained in this manual must be performed only by a qualified technician. Press and hold the remote switch for approximately 2 seconds to start using the winch. Remove old Wire Rope and attach new assembly. Let's see what makes it such a great product. Stay alert, watch what you are doing and use common sense when operating. This does not mean that it is necessarily a Badland 2500 winch part, but it is a very viable replacement. Replacement Parts in Stock. However, that is not the case with this unit. Frequency (hz)315 Mhz. Do you agree that the items listed are perfect for the Badland 2500 lb winch? Keep children and bystanders away while operating. Two best universal wireless remote controls supporting all the models. The handlebar switch, for instance, only reached about halfway back to the rear, and the yellow and blue cables were close to 2 feet too short to reach the battery box! Thank You The part where the rope goes through is made of 6061-T6 billet aluminum, so it is light and yet strong. The sharp borders help the cable from getting damaged. The Winch terminals are color-coded. The average winch that can bear this much load costs around $300 to $500. Follow the same wiring diagram as above; the Badland ZXR 2500 Winch model comes with a wired remote and a wireless remote option. It reduces load on the winch in two ways: It utilizes the lower layers of wire rope that have higher capacity, and. Badland has invested a lot of thought into manufacturing this product. Under 12000 lbs, it is understandable why the winch is slower than expected. Keep clear of wire rope, hook, and load while winching. Replace the stock circuit breaker from the Harbor Freight winch that comes with no protection and no place for mounting. To operate the winch, attach the wired remote control cable directly to the remote socket on the solenoid box. The unstretched wires will take more load and can fail suddenly before the rope reaches its capacity. Do not lift items vertically or use for aircraft purposes. Shop products from small business brands sold in Amazons store. This off-road winch has plenty of power to assist in vehicle recovery, cable tensioner prevents tangling. 1. Wear restrictive hair covering to contain long hair. Here are the most searched Badland Winch Parts from the customers. Not all badland winches are waterproof; the models 3500 lb, ZXR 3500 lb, 5000 lb & APEX 12,000 lb are the only winches with a waterproof rating above IP66 protection. Engage clutch before starting. 12000LBS Electric Winch 12V Steel Cable Off-road ATV UTV Truck Towing Trailer Brand New $264.10 or Best Offer Free shipping Free returns 29 watchers Sponsored 12000LBS Electric Winch Waterproof Truck Trailer 85FT Steel Rope Off-Road 4WD Brand New $226.99 Save up to 5% when you buy more or Best Offer Free shipping Free returns Sponsored Get 10% Off Your Entire Purchase When You Open a New Account, Get our best deals and latest news delivered straight to you. Or trade for a new Apex 5500 long drum winch or equivalent. Attach the Circuit Breaker to the Positive Terminal on the battery. Like everything HF it's a really mixed bag with their winches. C $162.48 or Best Offer Calculate Shipping 26d 22h left (18/7, 9:49) From United States 12V Winch Rocker Thumb Switch w/ Mounting Bracket - Handle Bar Control Switch Fits All WARN, VIPER, RUNZA, VENOM, EAGLE,CHAMPION, Etc C $23.38 Buy It Now +C $55.70 shipping 341 Sold This can accommodate any winch line with a thickness of 5/8 inch and thinner. , connect the remote control receiver to the solenoid box. It must be understood by the operator that common sense and caution are factors which cannot be built into this product, but must be supplied by the operator. This illustration shows a kink about to form. Tighten fasteners to the listed torque values. To use the wireless remote, lift the socket cover to plug the remote switch. This enables better control of the winch in unexpected situations. The first time was on warranty. Make sure the spotter is out of the way of the vehicle and the wire rope before activating the winch. Obey all safety messages that follow this symbol to avoid possible injury or death. Save my name, email, and website in this browser for the next time I comment. Mike El Paso, TX, TLCA 8009. Do not loop the wire rope around object and hook onto itself. Does anyone have a kit with longer wires/cables to reach to the rear where the battery is? Retract Wire Rope onto Wire Rope drum being careful not to allow kinking. Badland is a brand used by Harbour Freight Tools, and they are one of the leading brands in the market. A kink permanently weakens the wire rope, even after it is straightened out; kinked wire rope can fail suddenly and must not be used. Badlands 12,000-Pound Winch - The Best Deal In Winching 12,000 Pounds of Pulling Power for Less Than $400 CC Rogers Writer Dec 1, 2011 See all 4 photos Need a winch for your truck but. Most of the Badland winches carry the same ideal wiring pattern. Wear ANSI-approved safety goggles and heavy-duty leather work gloves during installation. No hardware to mount or connect the electrical components. Find the most comprehensive badland winch parts list for your replacements and upgrades. Keep clear. To overcome this difficulty, manufacturers have added a series-built motor that does not heat up as fast as the typical solenoid. Re-engage the clutch by moving the Clutch Handle to the Engaged position, shown in Figure I. We recommend giving the device some rest in between and letting it cool off. If problem persists, a qualified technician needs to check and repair. The wires act as switches, something you can notice when you look at the winch solenoid wiring diagram. Installing the Badland ZXR is an easy task and involves the following simple steps: If youre unclear about any of these steps, be sure to refer to the video below for a full ovvi. How do I get the hardware. TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION: Hook onto the object using a pulling point, tow strap, tree strap, or chain. I did not see replacement cable for zxr-5000. According to IP rating, this electric 12000 pounds winch is resistant to powerful water jets, except remote control switch. Tap solenoid to loosen contacts. This warranty does not apply to damage due directly or indirectly, to misuse, abuse, negligence or accidents, repairs or alterations outside our facilities, criminal activity, improper installation, normal wear and tear, or to lack of maintenance. A dead tree is not capable of withstanding that much weight and has weaker roots. Badland ZXR 12000 lb. then wait about a month or so for them to get in, they come all the way from Chinese town. If you are looking for a lighter, stronger, and safer winch line, an aluminum hawse fairlead is the best option, along with an excellent synthetic rope. SAVE THIS MANUAL. The relay clicks when the out switch is Activated. Do not use the hand crank, if equipped, to "assist" the winch. However, if there are any technical issues or if you are new to winches, the company will do it's best to help you out. Keeping a constant focus is more critical. Mounting your winch in a wrong way can damage it; install your mounting bracket according to your vehicles specifications and winching activity. We have invested millions of dollars in our own test labs and factories, so our tools will go toe-to-toe with the top professional brands. Route the Cables from the Solenoid to the battery and from the Solenoid to the Winch, following the precautions discussed above. No warranty. ATV/UTV Mounting Plate for Badland 1500, 2500, ZXR 2500 & 3500 Winch, UTV Winch Plate for Badland ZXR 5000 Winch, Universal Winch Mount for Badland ZXR 9500, ZXR 12,000 & APEX 12000 Winch. Read this material before using this product. Do not overreach. The above Badlands winch parts are good quality, affordable, and easy to install. A moment of inattention while operating winches may result in serious personal injury. Universal Winch Mount for Badland ZXR 9500, ZXR 12,000 & APEX 12000 Winch Heavy Duty Winch Mount For Badland 18000 Winch Wired Remote Control When opting for a winch, the wired remote control should be your prime priority from the wireless remote option. Broken strands of wire rope will be sharp. This item can only be purchased on www.buya.com with "In-store pickup" only. Badland ZXR 12000 Winch Installation & Instructions Manual: Download. The Duty Cycle defines the amount of time, within a 15 minute period, during which a Winch can operate at its maximum capacity without overheating. Hundreds of different brands use the same parts. Hook onto the object using a pulling point, tow strap or chain. hj60 pictures/PDF maintenance manuals storage: HF has parts. Recovery Kit: 6. Tap solenoid to loosen contacts. This ZXR 12000 lbs winch weighs 84 pounds and has roller fairlead with nylon bushings. We hope these videos help inform your tool-buying decisions. Repair or replace solenoid. Inspect before every use; do not use if damaged or parts loose. https://www.harborfreight.com/ZXR-1.Remote-Control-and-Automatic-Brake-63770.html https://www.harborfreight.com/APEX-Synthetic-12000-lb-Wireless-Winch-56385.html Pay no attention to the price listed on the Apex, I got a coupon with the $499 sale price on it. The body of the winch is entirely dust and waterproof. However, using it to self-recover your vehicle or someone else's might require some practice and care. Do not use a dirty or corroded battery. Use a winch cover that can protect from sun damage. (2.2Nm). Connect red wire to positive battery terminal and black wire to negative battery terminal. In case it slips or breaks, it will "whiplash" along this line. This is the safety alert symbol. We are in the process of making one similar for Badland winch 12000 parts as well. After placing the unit at the vehicle's platform, stand on the backside of the winch facing the wire outlets. This step is necessary to ensure your safety while using the unit. The wire rope's connection to the drum is not intended to sustain a load, without the added support from the friction of at least 5 full turns of wire rope. The next item on the list is a hawse fairlead. Avoid damage to the Winch by not winching for more than the prescribed duty cycle time. IN FACT, THE MANUFACTURER AND/OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS, AND NOT BY THE BUYER. This is a kinked wire rope that has been straightened out. A good advantage you can get with this fairlead is that it looks cool. To order your replacement parts, here's what we need to happen: Send an email to parts@badlandspacks.com a. Keep clear of fairlead when operating. I would like to get this other one working and install it on my trailer . It features a three-stage planetary system for gear transitions to speed up the process. Some people are too busy knowing it all to ever learn anything. tension before use. Visit our website at: http://www.harborfreight.com Take extra caution in every winching situation. Do not wrap the wire rope around the object and hook onto the wire rope itself. Lift the Socket Cover exposing the electrical switch connector. The instructions that follow are basic guidelines only and cannot cover all situations encountered during use. People with pacemakers should consult their physician(s) before use. The device alone cannot ensure safety for you and the vehicle. The winch's internal mechanism is permanently lubricated. Use a pulley block (sold separately) properly rated for the load to be pulled and designed to be operated with this winch's wire rope. Heavy Duty Winch Mount For Badland 18000 Winchif(typeof ez_ad_units != 'undefined'){ez_ad_units.push([[468,60],'winchreview_com-box-4','ezslot_4',163,'0','0'])};__ez_fad_position('div-gpt-ad-winchreview_com-box-4-0'); When opting for a winch, the wired remote control should be your prime priority from the wireless remote option.